Automotive Turnkey Solutions — Paint Lines, Assembly Robots & ADAS Calibration | Ease Fair
← All Solutions
Industrial Turnkey Projects

One Contract.
One Team.
Running Production.

We design, source, ship, install, commission, and train your operators on complete automotive production systems — from paint lines to ADAS calibration. Our Chinese engineers don't leave until your line passes acceptance.

$3–5M
Largest project scope
10–14
Weeks typical delivery
100%
On-site commissioning
30–50%
Savings vs EU suppliers
★ INTRO IMAGE

Overview shot of a complete production line or paint booth — conveyor system, spray booths, curing ovens visible. Shows full project scale.

Or: your team in hard hats on a factory floor, reviewing installation plans.

Recommended: 4:3 ratio, min 1200px wide, industrial lighting

We Handle Everything.
You Focus on Production.

A turnkey project means you sign one contract and receive a fully operational production system. We manage every phase from technical design through to operator certification — across borders, time zones, and languages.

Technical design — layout drawings, process flow, equipment specification tailored to your plant dimensions and vehicle model
Equipment procurement — sourced from China's top-tier automotive equipment manufacturers, not generic catalogue suppliers
Factory acceptance testing — equipment run and documented in China before shipping; you receive video evidence
On-site installation — our Chinese engineers travel to your plant and manage the full mechanical and electrical commissioning
Operator training — hands-on, in your plant, in English, until your team can run and maintain the system independently
Signed acceptance certificate — we leave only after formal sign-off, giving you a documented performance baseline
Solution 01 — Highest-Value Project Type
🏭
★ PAINT LINE MAIN IMAGE

Interior of spray booth in operation — robotic arms or manual spray guns applying paint to automotive body panels. Conveyor system visible. Professional industrial photography preferred.

Format: 3:2 landscape · min 1400px wide · High contrast, industrial lighting
Pre-treatment tanks / phosphating line
Curing oven / conveyor
Control panel / PLC cabinet

Complete Automotive Paint Lines for Body Panels & Bumpers

We design and deliver full automotive painting systems covering steel body panels (electrocoat + topcoat) and plastic components such as bumpers and door trims (adhesion primer + colour + clear). Investment range: $3M – $5M USD.

Our paint line projects are built around your production requirements — throughput targets, vehicle model mix, available floor space, and local utility infrastructure. Every line is engineered from first principles, not assembled from off-the-shelf catalogue components.

What the System Includes

Pre-treatment line: Degreasing, phosphating, and rinsing stages to prepare bare metal surfaces for coating adhesion
Electrocoat (E-coat) tank: Cathodic dip primer for full-coverage corrosion protection, including internal cavities
Spray booths: Primer, basecoat, and clearcoat application booths with temperature and humidity control, air supply and exhaust systems
Curing ovens: Forced-air convection ovens at each coat stage, with precision temperature profiling
Conveyor system: Overhead or skid conveyor linking all process stages, with adjustable speed and load capacity
Plastic bumper line: Separate or integrated line for pre-treatment, adhesion primer, and colour/clear coat on PP bumpers and trim
PLC control system: Full automation with HMI touchscreen, fault monitoring, and production data logging
Waste treatment system: Paint sludge and wastewater treatment equipment compliant with local environmental regulations

Key Specifications

Typical throughput20 – 60 JPH (jobs per hour), configurable
Body panel coatingE-coat + primer + basecoat + clearcoat (4-stage)
Bumper coatingPre-treatment + adhesion primer + colour + clear
Floor space requiredFrom 3,500 m² (compact) to 12,000+ m² (full line)
Delivery timeline14 – 22 weeks from signed contract
Investment range$3M – $5M USD (varies by throughput)
On-site installationIncluded — Ease Fair engineers on-site
Training programme2–3 weeks operator & maintenance training
Warranty12 months from acceptance sign-off
Layout & Process Design Equipment Supply Civil & MEP Coordination Factory Acceptance Test On-site Installation Commissioning Operator Training Acceptance Certificate
Paint Line Project Timeline
W1–3
Technical design & layout approval
W4–14
Equipment manufacture & FAT
W15–18
Shipping & site preparation
W19–22
Installation, commissioning & training
Solution 02 — High ROI Entry Point
🤖
★ MANIPULATOR MAIN IMAGE

Robotic manipulator arm positioning a dashboard into a vehicle body on the assembly line. Engineer in Ease Fair workwear operating the system. Shows precision and industrial scale.

Format: 3:2 landscape · Shoot from angle showing both robot arm and assembled vehicle
Sunroof installation manipulator
Tyre fitting robot
Control pendant / HMI

Automotive Assembly Manipulators for Dashboard, Sunroof & Tyre Fitting

Precision-assisted assembly tools that eliminate manual handling of heavy vehicle subassemblies. Our manipulators improve assembly quality, reduce operator fatigue and injury risk, and typically cut cycle time by 25–40% on the affected stations.

We supply, install, and commission manipulators specifically configured for Chinese-brand vehicle models assembled in KD/SKD environments. Unlike catalogue equipment, our systems are validated against actual vehicle geometry — dashboard mounting points, sunroof aperture dimensions, and wheel hub specifications.

Manipulator Types We Deliver

Dashboard (instrument panel) manipulator: Pneumatic or electric-assist arm that lifts, positions, and holds the dashboard assembly for precise insertion and fastening, preventing misalignment and trim damage
Sunroof installation manipulator: Vacuum-grip lift system for glass or metal sunroof panel placement, with tilt adjustment to match opening geometry on each model variant
Tyre fitting and torque robot: Automated wheel mounting system with pneumatic tyre seating and automatic stud alignment, including integrated torque verification and data logging
Seat installation assist: Articulated arm for front and rear seat placement in cab and SUV body styles, reducing ergonomic strain on operators
Bumper mounting assist: Positioning jig and assist arm for front and rear bumper assembly, with model-switching capability for multi-model lines

Technical Specifications

Payload capacityUp to 150 kg (configurable per application)
Positioning repeatability± 0.5 mm (dashboard and sunroof)
Drive systemPneumatic assist / servo-electric (application-dependent)
Control interfaceTeach pendant with touchscreen, model-select programme
Floor footprint1.2 – 2.4 m² per station (ceiling-mount option available)
Cycle time impact25–40% reduction on target station
Delivery timeline10 – 14 weeks from signed contract
Investment range$80K – $350K USD per station type
On-site installationIncluded — 1–2 week on-site programme
Station Layout Design Vehicle Geometry Validation Equipment Supply Factory Acceptance Test On-site Installation Operator Training Maintenance Manual Spare Parts Package
Manipulator Project Timeline
W1–2
Vehicle data & layout review
W3–10
Equipment build & FAT
W11–12
Shipping & site prep
W13–14
Install, commission & train
Solution 03 — Fastest Growing Demand
🎯
★ ADAS CALIBRATION MAIN IMAGE

ADAS calibration target board positioned in front of a vehicle at end-of-line station. Calibration rack/targets and technician with controller tablet visible. Shows precision and professionalism.

This is your strongest commercial image — invest in quality photography here
Target board / calibration rack close-up
Software interface / calibration report screen
Engineer training session on-site

ADAS End-of-Line Calibration Systems for Chinese-Brand Assembly Plants

Every modern Chinese-brand vehicle leaving your assembly line requires ADAS sensor calibration before delivery. Our systems deliver the same measurement accuracy as Bosch and Hella equipment at 30–50% lower capital cost — and we commission them on-site.

ADAS calibration is no longer optional. Regulatory requirements and OEM quality standards in most markets now mandate that front camera, radar, and surround-view sensors be calibrated to published tolerances before a vehicle is approved for road use. Without a certified calibration station, your plant cannot complete vehicles to delivery standard.

Sensor Systems We Calibrate

Forward-facing camera (monocular / stereo): Lane departure warning, forward collision warning, traffic sign recognition — the most common system requiring EOL calibration
Front radar (77 GHz): Adaptive cruise control and autonomous emergency braking — angular alignment critical to within ±0.5°
Surround-view camera system (360°): Four-camera AVM system requiring precise individual calibration and stitching parameter alignment
Lateral / corner radar: Blind spot monitoring and lane change assist radar sensors, typically requiring a minimum clear-zone calibration environment
Rear camera and parking sensors: Backup camera alignment and ultrasonic sensor validation for OEM and aftermarket fitment

Technical Specifications

Camera calibration accuracy± 0.1° angular, ± 2 mm positional
Radar calibration accuracy± 0.5° azimuth angle
Calibration cycle time4 – 8 minutes per vehicle (full system)
Chinese brand compatibilityChery, Haval, MG, Geely, Changan, BYD, JAC + others
Software interfaceEnglish & Chinese, Windows-based, OBD2 connected
Data outputAutomated calibration report per VIN, exportable to QMS
Floor space required12 m × 6 m clear zone per station (minimum)
Investment range$50K – $150K USD per station
Delivery timeline8 – 12 weeks from signed contract
vs Bosch / Hella cost30–50% lower capital investment
Station Layout Design Floor Marking Guide Equipment Supply Software Licence OBD Integration On-site Commissioning Operator Training 12-Month Warranty
ADAS Project Timeline
W1–2
Vehicle model data & ECU protocol
W3–8
System build & software config
W9–10
FAT & shipping
W11–12
On-site setup & training

Compatible With All Major Chinese Brands

Our ADAS calibration systems and assembly tooling are validated against the actual vehicle geometry and ECU protocols of all leading Chinese automotive brands currently expanding through overseas KD/SKD assembly.

CHERY
Tiggo 4 · Tiggo 7 · Tiggo 8 · Arrizo 5 · Arrizo 6
✓ Validated
HAVAL
H6 · H9 · Jolion · Dargo · F7
✓ Validated
MG
ZS · HS · MG5 · MG6 · RX5 · Extender
✓ Validated
GEELY
Emgrand · Coolray · Tugella · Okavango
✓ Validated
CHANGAN
CS35 Plus · CS55 Plus · CS75 Plus · Uni-T
✓ Validated
JAC
J7 · S3 · S4 · Sei 7 · X200
✓ Validated
BYD
Atto 3 · Seal · Dolphin · Tang · Song Plus
✓ Validated
FOTON
Tunland · View CS2 · Aumark S
✓ Validated
OTHER
Not listed? Contact us. Most Chinese brands can be added via OBD protocol mapping.
Ask us
DONGFENG
Rich 6 · Glory 580 · AX7
✓ Validated

Questions We Hear From Technical Teams

These are the questions technical directors and plant managers typically ask us before beginning a project conversation.

Still have questions?

Our technical team responds to all enquiries within 1 business day.

Contact Our Team →
Our ADAS calibration systems are validated against the same OEM specification documents published by the vehicle manufacturers. We provide calibration accuracy certificates for each system, and our Egypt delivery achieved a 100% first-time pass rate on the OEM acceptance test from day one of production. We can share these validation reports with qualified prospects under NDA.
All systems come with a 12-month warranty from acceptance sign-off. We provide a comprehensive maintenance manual and spare parts package as part of the delivery. For critical faults, we offer remote diagnostic support within 4 business hours. For issues that cannot be resolved remotely, we dispatch an engineer — response time depends on your location and the nature of the fault. We train your maintenance team specifically to handle the most common servicing tasks independently.
Yes. We design paint lines with either integrated or parallel plastic component lines. Steel bodies require a full electrocoat + topcoat process with high-temperature curing. Plastic bumpers and trim require a separate pre-treatment (adhesion promotion) and lower-temperature curing cycle. The two lines can share a single topcoat booth and oven with process parameter switching, or run as fully independent systems — the choice depends on your throughput targets and capital budget.
We have validated our ADAS calibration software and assembly tooling against the eight brands listed on this page. For brands not yet on our validated list, we can typically add support within 4–6 weeks by obtaining the OBD protocol documentation from the OEM and performing a compatibility mapping exercise. If your plant assembles a model not listed, contact us — we will confirm compatibility before any commercial discussion.
The three main cost drivers are: (1) throughput — a 20 JPH line costs significantly less than a 60 JPH line due to booth count, oven length, and conveyor complexity; (2) scope — whether you need both a steel body line and a plastic bumper line, or only one; and (3) environmental systems — local regulations may require more elaborate waste treatment and air filtration. We provide a fixed-price quotation after reviewing your layout drawings and throughput requirements, so there are no hidden variables in the contract.
Yes, always. We routinely sign mutual NDAs before any technical discussion involving plant layout, vehicle model data, or production volumes. Send us an NDA request through the contact form and we will respond within one business day with our standard agreement or review yours.
Our standard milestone structure for projects above $500K USD is: 30% on contract signing, 40% on factory acceptance test completion (with video documentation), 20% on arrival at your port, and 10% on final site acceptance sign-off. For smaller equipment packages (ADAS stations and manipulators), we typically work on 50% advance / 50% before shipment. We are open to discussing alternative structures for clients with specific treasury requirements.

Ready to discuss your project?

Share your plant requirements and we will respond with a written preliminary proposal within 5 business days — at no cost and no obligation.

Start the Conversation →